DIVISIONS
KUTTER covers all construction services – building construction, road and civil engineering, and milling – enabling the quick and uncomplicated implementation of customer requests. In building construction, we offer you the perfect solution for your specific project with our shell construction, turnkey construction, and project development services. At KUTTER, sustainability and quality are the focus of our production areas, which is why we produce a wide variety of building materials ourselves.
Using our service filter, you can narrow down the services you require to your region and see the KUTTER Group companies that perform the services.
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WE DESIGN AREAS
KUTTER is one of the leading companies in road and civil engineering in southern Germany. With a wide range of services, we offer everything from a single source: from asphalt construction and paving work to road and sewer construction. Our modern asphalt plants ensure the reliable production and delivery of asphalt materials, such as sand and gravel or hot-mix asphalt. Our own raw material sources ensure the highest quality and adherence to deadlines.
ASPHALT CONSTRUCTION
ALL FROM ONE SOURCE
KUTTER is one of the most efficient asphalt construction companies in southern Germany. We offer everything from a single source: asphalt production, transport, and processing from our plants in Bad Wörishofen, Kaufering, and Woringen. Our logistics fleet ensures optimal construction site supply, even with 24-hour operations.
PAVING
FROM BIG TO SMALL
At KUTTER, we build paved areas made of natural and concrete stones for public and private clients. Whether it's private courtyard or garage driveways, commercial facilities, parking lots, or inner-city sidewalks and pedestrian zones – we create vibrant and diverse open spaces of all sizes.
Road & sewer construction
EFFICIENT AND PRECISE
Approximately one-third of our work at KUTTER involves road and sewer construction. With our modern machinery, we also offer foundation work for buildings from a single source, eliminating interfaces between civil and structural engineering.
In road construction, we implement projects ranging from cycle paths and sidewalks to federal highways, including drainage systems and local and district heating lines. Our raw materials are largely manufactured in-house, which guarantees adherence to deadlines and quality. We also reliably build roundabouts.
In sewer construction, we meet all customer requirements with modern machinery and qualified employees. Our range of services includes the construction, inspection, and rehabilitation of drainage channels. In the area of outdoor facilities, we are flexible and always implement large-scale projects, such as supermarkets and retail parks, efficiently and precisely.
HIGHEST QUALITY IS OUR STANDARD
KUTTER is your reliable partner in building construction. With qualified specialists, state-of-the-art technology, and proprietary products such as our precast concrete components and ready-mixed concrete, we create solid shell structures as the foundation for long-lasting buildings. From turnkey construction to project development and express construction services, we offer customized solutions for complex construction projects.
GENERAL BUILDING CONSTRUCITON
THE STRUCTURE
The shell is the foundation for a long-lasting building. Our standard is the highest quality, achieved through qualified workers, modern machinery, and our own products. Together, we at KUTTER solve even the most complex requirements.
TURNKEY CONSTRUCTION
ALL COMPLETE
One contact, one warranty, no subcontractor risks. An experienced network guarantees smooth processes. KUTTER implements your construction project so you can concentrate on your core business.
PROJECT DEVELOPMENT
YOUR IDEA IS OUR MISSION
KUTTER develops projects ranging from land acquisition to site concepts, building permits, planning, turnkey construction, and distribution. We benefit from collaborations with subsidiaries and partners. Our focus is on shopping centers and retail parks, hotels, residential complexes, and residential parks.
We can also develop your idea or location further!
More information at www.kutterhaus-wohnkonzepte.de.
CONSTRUCTION EXPRESS SERVICE
FAST – UNCOMPLICATED – PROFESSIONAL
With our KUTTER team of in-house masons, we handle masonry, concrete, and plastering projects, as well as demolition work on existing buildings, flexibly and promptly. We provide customized solutions for your conversion, renovation, or dismantling needs.
Inquiries at +49 8331 8551-361.
ASPHALT – CONCRETE – HGT – ROCK
KUTTER – PRECISION MEETS SPEED
With our KUTTER cold milling machines, we reconstruct road surfaces made of asphalt, HGT, concrete, rock, and unbound minerals, layer by layer or in full thickness. Our wide range of machines handles standard tasks as well as special projects.
Thanks to our nationwide organization, machines for standard tasks are usually available close to the construction site, while special applications are coordinated by central machine scheduling.
Our cold milling machines feature an integrated loading system that transports material with a milling width of 30 cm or more directly onto transport vehicles.
Further information (contact persons and machine data sheets) can be found in the downloadarea.
Small milling
KUTTER – SMALL MILLING MACHINES FOR ALL REQUIREMENTS
Our maneuverable small milling machines remove asphalt and concrete even in tight spaces. They offer working widths from 35 cm to 1.30 m and, with cutting wheels, can cut slots and grooves up to 60 cm deep.
The milled material is delivered to trucks or wheel loaders via a conveyor belt or remains in the milling path, keeping trenches accessible until work can be resumed.
For more information, see here.
Large milling
KUTTER – STRONG PERFORMERS
Our high-performance milling machines remove asphalt, concrete, HGT, and unbound road construction materials over large areas. They mill the entire asphalt body in a single pass or selectively in layers to obtain high-quality recycled material.
The integrated transport system loads the milled material directly onto trucks, while pivoting discharge conveyors allow loading onto various semi-trailer trucks.
With working widths from 1.50 m to 3.80 m, our machines are ideal for airports, highways, and industrial sites. Thanks to the leveling system, they can copy existing slopes or create a new profile.
For more information, please visit here.
SOIL IMPROVEMENT - DUST-FREE
KUTTER – Targeted soil improvement
Bei der Bodenverbesserung mit Kalk, Zement oder Mischbindemitteln erhöhen sich Einbaufestigkeit und Verdichtbarkeit sofort. Eine Bodenanalyse bestimmt die optimale Rezeptur. Spezielle Fräsen mischen Bindemittel und ggf. Wasser homogen ein.
Unsere Bodenstabilisierer bereiten Böden bis 50 cm Tiefe auf – von der Pulverisierung von Fahrbahnen bis zur Stabilisierung tragfähiger Untergründe.
Soil improvement with lime, cement, or mixed binders immediately increases installation strength and compactability. A soil analysis determines the optimal formulation. Special milling machines homogeneously mix the binder and, if necessary, water.
Our soil stabilizers prepare soils up to 50 cm deep – from pulverizing roadways to stabilizing load-bearing subsoils.
With qualified soil improvement, frost-sensitive soils are made more frost-resistant. For dust-free solutions in exposed areas such as airports and industrial parks, we use special equipment with integrated binder tanks.
In combination with precision spreaders or integrated binder spreaders, we achieve high daily outputs. This method saves on material transport and reduces CO2 emissions.
For more information, see downloadarea "Soil Improvement Service Catalogues".
Cold recycling
KUTTER – Specialists for cold recycling
A stable subsurface is crucial for long-lasting traffic surfaces. Base courses consist of soils, minerals, or recycled construction materials, optimized with binders. Mixing takes place directly on site (in situ) or centrally (in plant).
Our WR 4.200 cold recycler (Mixpaver) processes tar- and pitch-containing reclaimed materials as well as high-quality hydraulic base courses – without CO2-intensive transport.
A Rap-Stra initial test determines the binder quantity and quality, while independent inspections ensure high standards.
Further information can be found in the download-area "Cold recycling service catalogs".
MILLING RECYCLING
KUTTER – 100% RECYCLING
Milling recycling enables the 100% reuse of base and surface courses, as well as parts of the subgrade. Samples are taken in advance through milling operations and tested by a Rap-Stra certified laboratory to create an initial assessment based on the planned loads.
During construction, the required hydraulic binder is applied to the road surface and homogeneously incorporated using high-performance recyclers with the addition of water. After compaction, the surface is brought into its final position and, after a curing period, paved over.
Alternatively, an asphalt milling machine with in-situ re-crushing of the layers can be used.
COLD MIXING PLANTS
KUTTER – ON SITE
Our cold mixing plants can homogeneously mix reclaimed materials with a grain size of up to 45 mm with the addition of binders, water, and fractions, and prepare them for placement. The computer-controlled twin-shaft forced mixer ensures uniform mixing, especially for reclaimed materials containing tar or pitch.
For special requirements, we offer a mobile cold mixing plant with the option of dosing two hydraulic binders, as well as the on-site production of quality-assured landfill construction materials, including sealing materials such as clay powder or bentonite.
The plants have a setup time of approximately 5 hours and can be used independently on the construction site.
STREET CLEANING/WINTER SERVICE/GREENING
KUTTER – There for you in summer and winter
KUTTER offers professional street cleaning services in Chemnitz and the surrounding area, including sweeping and high-pressure water cleaning, as well as winter services such as clearing and gritting. It also offers garden and landscaping services, such as mowing in parks, on traffic areas, or between photovoltaic systems.
Contact: chemnitz@kutter.de or +49 151 67032592.
SPECIAL SOLUTIONS
KUTTER – A SOLUTION FOR EVERYTHING
With KUTTER, you'll find the right solution for every problem. In addition to standard technology, we offer specialized equipment for asphalt and concrete removal and surface treatment.
Our special milling units create various profiles or modify surface structures. In buildings, we cover the removal of coatings, screeds, and floor slabs – virtually emission-free. We also offer stone crushers, concrete breakers, and large-area heating systems.
You can find out more about our specialized solutions here.
Concrete milling
Remove concrete in a targeted manner
Thanks to technological advances, we can now efficiently remove concrete surfaces of any quality, even dowelled and lightly reinforced surfaces.
The advantages of milling:
- Vibration-free operation
- Usability of the milled material without post-treatment
- Selective removal of layers to reduce contaminated material
- Direct loading of the milled material onto trucks
Our compact devices enable demolition even in tight construction areas.
Fine milling
A versatile process
Fine milling is a special form of cold milling in which pavements are removed at a shallow milling depth (less than 10 mm). Using specially equipped fine milling drums, we create a non-slip texture.
Areas of application:
- Restoring grip
- Removing ruts
- Precise production of flatness
- Gentle removal of surface structures, such as milling work during bridge renovation
- Reprofiling of roadways
- Roughening concrete
NEW GRIP FOR OLD ROADS
Fine milling is a quick and straightforward method for restoring road surface grip and safety. It's particularly suitable for removing ruts and improving driving comfort. We use fine milling drums with tool spacings of 3 to 8 mm, depending on the application.
PREPARATION FOR SURFACE TREATMENTS
It is ideal for the application of thin-layer coatings, as the reduced surface roughness reduces the material required and improves the adhesion of the coating.
Grooving/profile milling
KUTTER – special units and more
For specific tasks that can't be solved with standard milling machines, we offer a wide range of custom units. Virtually any shape is possible, and milling drums can be quickly manufactured as needed.
Areas of application:
- Restoring grip
- Removing ruts
- Precise production of flatness
- Gentle removal of surface structures, such as milling work during bridge renovation
- Reprofiling of roadways
- Roughening concrete
GROOVING
With our groove milling unit, we can precisely cut pavements up to 55 cm deep and 4.5–15 cm wide. Depending on the application, the profile rollers are mounted inside the milling drum housing or laterally in the direction of travel. In either case, the milling machine's stable position on the compacted area is guaranteed.
SPECIAL PROFILES
For an optimized bond between existing and new material, we use a beveled profile roller that forms a wedge and thus increases the joint strength.
Hall/indoor milling
Cost-effective renovation of hall floors
Our cold milling machines are ideal for removing concrete coverings, screeds, coatings, and mastic asphalt in underground garages or industrial buildings. Depending on the volume and load, we use small milling machines (from 3 tons) or powerful large machines (up to 40 tons). For work in enclosed spaces, the machines are equipped with modern soot particle filters. Electric milling machines in the W 35 power class are also used.
REDUCTION OR AVOIDANCE OF DUST EMISSIONS
We have developed various solutions for dust-free indoor milling work. A cost-effective option is an extraction system directly on the machine, which reduces dust pollution by up to 90%. For virtually dust-free work, we connect the milling machine to an external extraction system that extracts the material directly and packs it in big bags. For larger milling machines in large buildings, we use a high-capacity extraction system that also extracts almost all dust when loading the material into transport vehicles.
Anarbeitung von Einbauten
KUTTER – kompakte Kleinfräsen für Feinarbeiten
Unsere kompakten Kleinfräsen sind ideal für die Anarbeitung an Einbauten. Sie fräsen präzise bis auf wenige Zentimeter an Einbauten heran, ohne den Bestand zu beschädigen, und reduzieren Stemmarbeiten auf ein Minimum. Mit der Nivellierautomatik garantieren wir eine exakte Frästiefe, selbst bei kleinen Maschinen.
Kreisförmige Einbauten können in einem Zug freigefräst werden, bei einer Frästiefe bis 20 cm. Die schräge Kante sorgt für einen stabilen Fugenverbund. Für Schieber- oder Schachtabdeckungen nutzen wir unsere Kronenfräse, die eine kreisförmige Nut mit bis zu 1,40 m Durchmesser ausfräst.
Rail milling
KUTTER – Perfect milling of rails from asphalt pavement
To integrate track systems into the road surface, we use our positively guided rail milling head to mill precise expansion joints between the rail and the asphalt pavement. This positively guided milling head ensures an exact joint width and prevents damage to the rail.
rumble strips
Mill once, years of safety
Using a specially developed "sinusoidal fine milling drum" and a profiled guide wheel, we can mill structures along the roadside that specifically generate vibrations in the vehicle when driving over them. These "rumble strips" help wake drivers from microsleep and prevent accidents.
Banquet milling
PREPARE BANQUETS EASILY
Our verge milling machine with an external milling wheel mills verge material up to 55 cm deep and loads it directly onto trucks. It can also process asphalt or HGT residues without prior separation. The possible applications are evaluated individually depending on local conditions.
Rock milling
KUTTER – Profiling and precisely cutting routes
Our mining cutters are ideal for profiling tracks, lowering track beds, and lowering tunnel inverts. They cut with millimeter precision up to 34 cm in a single pass and prevent excavations caused by blasting. Their high precision and continuous operation ensure high cost-effectiveness.
ROCK MINING
Using the same technology, KUTTER can excavate rocks such as limestone over large areas and with precise profiles. This method also enables mining in vibration-sensitive areas where blasting is not possible.
Steep slope milling
KUTTER – MILLING ON A “STEEL THREAD”
Asphalt and concrete pavements are also used on embankments and banked curves. Our milling machines can handle inclines up to 40 degrees, secured to the Kronenstraße road by a winch. The milled material remains in the embankment area or is picked up by a movable conveyor belt. Our experienced machine operators ensure safe execution of the work with the usual KUTTER quality.
Stone crusher
ECONOMICALLY CRUSHING MINERALS
Our rock crusher cost-effectively crushes minerals from the base layer without feeding the material into a crushing plant. Impact hammers blast the rock particles against a crusher bar to achieve the desired structure. Applications include road construction, processing railway ballast for base layers, and processing stony soils for backfill work.
Concrete breaker
DEMOLISHING CONCRETE SURFACES
Our concrete breakers, with impact weights ranging from 2.4 to 7 tons, are ideal for demolishing concrete surfaces. The drop weight is raised, and the impact creates manageable concrete pieces that can be collected for recycling in a crushing plant. A special edge beam breaker allows for processing right up to the edge of the roadway. These devices create relaxation cracks in concrete surfaces to prevent slabs from pushing through. In confined spaces, low-vibration work is instead carried out, for example, using cold milling.
Large area heating
KUTTER – SIMPLY A HOT THING
Heaters are standard equipment for hot recycling (remix, reshape, and repave) and are also suitable for drying or heating the base for asphalt paving in adverse weather conditions. They optimize the hot paving of asphalt, particularly for binder courses, surface courses, and thin asphalt wear courses in hot-set construction (DSH), as well as thin asphalt wear courses in hot-set construction on a seal (DSH-V). They also enable subsequent blunting measures, such as spreading with aggregate when initial grip is insufficient. The heaters' feed rate is adjustable; the speed depends on the surface temperature and the desired final temperature.
Leveling
KUTTER – THE RIGHT ONE FOR EVERY REQUIREMENT
Our milling machines provide the foundation for reconstructing the roadway and, thanks to their high level of evenness, allow us to influence the quality of the new surface course. When milling asphalt and concrete, we use various leveling systems, from traditional copy milling to cross-slope milling to 3D technology. The choice of automatic system depends on the local conditions.
1. SIDE PLATE
Scanning of the road surface via side plate and mechanical scanning, milling depth adjustable.
2. ULTRASOUND SENSOR AND SONIC SKI
Non-contact scanning via ultrasound or sonic ski for precise height and inclination control.
3. 3D SYSTEMS
Control via 3D systems with electronic ceiling book for highest precision and continuous height measurement
4. LASER CONTROL
Laser beam as reference height for large-area leveling.
5. MULTIPLEX SYSTEM
Controlled by ultrasonic sensors to optimize flatness without additional surveying. Ideal for renovation projects and shallow processing.
grip
KUTTER – ALWAYS THE RIGHT GRIP
Lack of grip on a road surface can have many causes. Our specialized machines optimize its performance quickly and effectively. Depending on the cause, different rehabilitation methods are used, such as mechanical treatment for polished stone or the removal of excess filler material from over-greasy surfaces.
1. FINE MILLING
Für polierte Oberflächen und leichte Spurrinnen sind unsere Feinfräsen mit einem Schnittlinienabstand von 3–8 mm ideal, um die Oberfläche aufzurauen und Spurrillen zu egalisieren.
2. CHAIN PERCUSSION MILLING MACHINES
Our chain cutter improves grip by using loosely attached impact tools to roughen the surface rock and create new fracture edges. The impact intensity can be controlled by the speed and angle of impact.