Built by
KUTTER!

OVERVIEW OF OUR LATEST PROJECTS

Many customers from a broad range of sectors have already placed their trust in us and relied on KUTTER as their building contractor. We’ve summarised some of our projects for you here.

CIVIL ENGINEERING & ROAD CONSTRUCTION STRUCTURAL ENGINEERING MILLING

LATEST PROJECTS IN CIVIL ENGINEERING & ROAD CONSTRUCTION

CIVIL ENGINEERING & ROAD CONSTRUCTION

Expansion of the town through road
Pflugdorf

CustomerGemeinde Vilgertshofen
Construction period04/2024 - 10/2025
Site managerDaniel Rogg
ForemanNorbert Högg with Team
Order value4,449,204.00 €

REDESIGN OF ALL TRANSPORT ROUTES

The entire section of road will be redesigned over a distance of 1,200 meters, including the creation of a continuous sidewalk within the town. The new sidewalk will have a standard width of 1.80 meters, which is wider than the current one of 1.20 to 1.50 meters. The roadway will be mostly wider than before, with a standard width of 5.50 meters. As part of this traffic route redesign, the drainage will also be expanded. The work includes road and sidewalk construction as well as drainage, broadband expansion, the construction of a sewer, the water pipe and the laying of cables. Various machines will be used for these tasks, including three excavators (ZX300, 2x A924), four skilled workers/foremen, two 4-axle vehicles and, as required, a semi-trailer.

Special features:
Sewer
• 400 m DN 300 drainage pipe,
• 1.7 km DN 150 PP pipes,
• 500 m DN 300 to DN 500 reinforced concrete pipes

Water pipe
• 600 m DN 80 to DN 200

District heating pipe
• 500 m district heating pipe

Broadband
• 2 km broadband expansion

Asphalt
• 8,000 m2 asphalt base layer for the road,
• 2,000 m2 asphalt base layer for the sidewalk,
• 8,000 m2 asphalt surface layer for the road,
• 3,000 m2 asphalt surface layer for the sidewalk

Paving
• 1,000 m2 concrete paving,
• 4,000 m edge edging

CIVIL ENGINEERING & ROAD CONSTRUCTION

EXPANSION OF DISTRICT ROAD
MM 20 near Dickenreishausen

CustomerCity of Memmingen
Construction period03/2024 - 12/2024
Site managerMarco Schenk
ForemanManfred Rehklau with Team
Order value2,927,400.00 €

INCREASING ROAD SAFETY

The expansion of the MM 20 county road between Dickenreishausen and Hurren began in March of this year. This expansion is urgently needed to improve traffic conditions and increase road safety.

The Hurrenstraße was in a poor condition and had numerous dangerous spots. The surface of the road was not sufficiently frost-proof and was covered in many cracks, and in some cases the edges had already broken off. Cars and other vehicles also frequently drove off the road on a sloping double curve.

To improve the situation, the road will be widened to 6.5 meters, a new road surface will be laid and improvements will be made to the relevant dangerous spots.

The renovation of the 3,265 meter long main connection to the A 7, A 96 and St 2031 will take place in conjunction with a partial re-routing of the axis. This will take into account sewer construction, water pipes and road construction.

Main volumes:
• 18,050 m3 topsoil removal
• 15,700 m3 soil loosening
• 9,560 m3 frost protection layer
• 25,500 m2 asphalt milling
• 23,200 m2 soil improvement
• 12,600 m2 hydraulically consolidated base layer HVT
• 800 m3 pipe trenches
• 1,200 m transport pipe from DN 250 to DN 400
• 400 m infiltration pipes DN 250 - DN 350
• 46 flushing and inspection shafts
• 500 m water pipe
• 25,000 m2 asphalt base layer and surface layer.

CIVIL ENGINEERING & ROAD CONSTRUCTION

RENOVATION
B23 near Griesen

CustomerState Building Authority Weilheim
Construction period08.04. - 26.04.2024
Order value1,297,918.00 €

Day and night

As part of the renovation work, the existing B 23 federal highway from Garmisch-Partenkirchen to the state border west of Griesen was extensively renovated. The section from Garmisch-Partenkirchen to Grainau extended over a length of 1,500 m, while the area just before the border with Austria in Griesen was renovated over a length of around 1,800 m. An important part of this work included the demolition of a damaged stream culvert and the replacement of it with a new prefabricated culvert weighing 35 tonnes.
In addition, the inner-city section of the B 23 in Garmisch was renovated. Special equipment was used for this extensive work, including three W220 milling machines, a W100 milling machine and a W50 milling machine. In addition, one to two asphalt columns were used each day and night, as well as 5 excavators and between 10 and 30 trailers per shift.

A special feature was the continuous operating time of 24 hours, 7 days and nights a week. Thanks to the commitment of the construction manager Daniel Rogg and the foremen Alexander Epple, Thomas Schäfer and Ludwig Fackler and their teams, the successful implementation of these construction measures was possible.


CIVIL ENGINEERING & ROAD CONSTRUCTION

CULVERT STRUCTURE
REUTTI

CustomerState Building Authority Krumbach
Construction period07/2022 - 10/2022
Dimensions4,50 x 2,25 m / 50 m
Earthmoving7,500 m³
Streetmarking8,000 m
Order valueEUR 1,816,276

Exciting project

Our road construction team worked at Reutti from July to October.
Construction was carried out on the culvert at the Landgraben. In addition, the road surface was renewed over a distance of 3.4 kilometers. Before the new culvert could be installed, the land ditch had to be relocated and the groundwater level lowered. This was followed by the relocation of the stream, the backfilling of the old culvert, the construction of the ceiling as well as protective barrier and marking work.

The road was closed during this time and traffic was diverted.

CIVIL ENGINEERING & ROAD CONSTRUCITON

DEVELOPMENT OF A NEW DEVELOPMENT
PENZING

CustomerWipflerPLAN and State Building Authority Weilheim
Construction period11/2021 - 11/2022
Soil excavation11,000 m³
Sewer works450 m
Drinking water pipes450 m
Order valueEUR 2,409,033

New Connections

A new development area is currently being built between the western part of the Benediktbeurer Ring, Richthofenstrasse and Landsberger Strasse in the municipality of Penzing, and KUTTER was commissioned to develop it. The work included sewer, water pipe and road construction as well as light signal and noise protection work. In addition to the structural development of the construction area, the road construction work also included the redesign of the Landsberger Straße/Otto-Lilienthal-Straße intersection as well as asphalt pavement work in the roundabout and St 2054. We also built a 40-metre-long noise protection wall and took over the planting work. The construction work took place while traffic was moving, so that there were no restrictions for motorists.
 

CIVIL ENGINEERING & ROAD CONSTRUCTION

RAINWATER RETENTION BASIN
ENGETRIED

CustomerKempten water authority
Construction period09/2021 - 10/2023
Earthmoving200,000 m³
Limestone/cement binding7,000 to
Sound insulation filling material120,000 m³
Drainage/discharge pipes DW120,000 m³
Order valueEUR 6,443,000

Heavy rainfall?
No problem!

On behalf of the Kempten water authority, we are building a rainwater retention basin in Engetried.

The KUTTER team began working on this construction site in September 2021 and it is scheduled for completion in October 2023. We are working at full speed, performing tasks such as moving approx. 200,000 m³ of earth. Drainage and discharge pipes are being laid with a total length of around 1,500 m and more than 7,000 tonnes of limestone/cement binder and approx. 120,000 m³ of sound insulation filling material will be used. The value of the entire construction project is around EUR 6.4 million.

Watch our new video for insights into the techniques and everyday work of our colleagues.


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ASPHALT PAVING

NEW ROAD SURFACE
B472 IN INGENRIED

CustomerWeilheim building authority
Construction period06/2022 - 07/2022
Total area65,000 m²
Length of road markings26,000 m
Order valueEUR 2,540,000

Built by Kutter!

On behalf of Weilheim building authority, the KUTTER team worked on the B472 in Ingenried.

Up to 30 tipper trailers and four-axle tippers were deployed as part of the road renovation project, to renovate 6.2 km of national road. It also involved replacing 250 m of drainage channels. Two large asphalt milling machines, one small asphalt milling machine and two large asphalt pavers with feeder were used.

ASPHALT PAVING FOR ROAD RENOVATION

A7 NEAR
BAD GRÖNENBACH

CustomerAutobahn GmbH, national motorway authority
Construction period05/2022 - 07/2022
Renovation area60,000 m²
Order valueEUR 2,310,000

Built by Kutter!

We captured a few images on the construction site on the A7 near Bad Grönenbach. The KUTTER civil engineering and road construction team worked on site from the start of May to the end of July, deploying two large milling machines, 30 semi-trailers and four asphalt pavers with feeder, to renovate the road surface on behalf of Autobahn GmbH, the national motorway authority.

CIVIL ENGINEERING & ROAD CONSTRUCTION

SPECIAL LOCAL BYPASS
FOR LENGENFELD

CustomerMunicipality of Pürgen
Construction period11/2021 - 11/2023
Earthmoving130,000 m³
Order valueEUR 7,646,600

CONSTRUCTION WORK WITH BAT PROTECTION

A special local bypass is being built on national road 2057 in Lengenfeld. The KUTTER team has been working on this special project since November 2021. The construction site has an ecological aspect, as bats fly around in this area. Therefore, a collision protection wall is being erected and two bridge structures have been built so that bats can fly underneath. Ensuring flood protection is another special aspect of this project.


CIVIL ENGINEERING & ROAD CONSTRUCTION

GARMISCH-PARTENKIRCHEN
THROUGH-ROAD

CustomerGarmisch-Partenkirchen municipal utility company
Construction period03/2021 - 11/2021
Order valueEUR 2,087,000

Special feature

- HPP piping DN315: 300 m 

- Reinforced concrete piping DN700: 100 m

- Reinforced concrete piping DN800: 100 m

- Reinforced concrete piping DN1000: 85 m

- GFRP piping DN1000: 35 m

- GFRP piping DN1100: 280 m 

Storage structure:

- GFRP piping DN2000: 27 m

- Throttle surge chamber DN3000

- Drainage well DN3000 

- Amiblu: https://www.amiblu.com/de/videos/

(The sand trap has not yet been installed in the piping)

The project is set to be completed in record time. The agreed, planned construction period was from March to November. However, it is likely that our KUTTER team will be able to complete the work ahead of schedule in September.

ASPHALT PAVING

ROAD RENOVATION OF A96
INLINE PAVE METHOD

Milling work43,000 m²
Asphalt binder, two layers (InLine Pave method)35,600 m² of AC 16BS-NV and AC 16 BS-SG
Asphalt binder, one layer7,400 m² of AC 16 BS-SG
Asphalt top layer43,000 m² of DSH-V 05
Replacement of road gullies42 units
Replacement of road shoulder6,400 m
Order valueEUR 1,650,000

Perfectly orchestrated night work on the A96

One of the first asphalt paving contracts of 2020 began in April on the A96 near Etterschlag. We carried out the road renovation work on both sides of the road during flowing traffic, by applying the InLine Pave method. Only a couple of leading construction companies in Germany offer this extremely innovative method, which is especially suitable for “hot on hot” installations. At KUTTER, this cost-effective method forms part of our core service offering. Watch our new video for insights into the techniques and everyday work of our colleagues.

CIVIL ENGINEERING & ROAD CONSTRUCTION

AUGSBURGER STRASSE
MEMMINGERBERG

CustomerMunicipality of Memmingerberg
Local construction management + PlanningKlinger engineering firm
Construction period04/2018 – 12/2019
Length of constructionapprox. 1,100 m long / 11 m wide
Total value of construction projectEUR 4,400,000

The construction project

A few hundred metres from our head office at Augsburger Strasse 55 in Memmingen, we completed a large-scale civil engineering and road construction project for the municipality of Memmingerberg.

It involved moving a total of 11,600 m³ of soil as well as installing 81 road drainage inlets and 65 prefabricated shafts. Our colleagues also processed 12,950 m³ of material excavated from utility trenches, laid 3,350 sewer pipes and installed a mains water pipe for the municipality measuring 1,130 m long.

The edging was covered with 5,300 m³ of antifreeze gravel on top of which kerbstones and large granite paving were laid over a total length of 6,900 m.

The asphalt paving team then installed 14,000 m² of bearing, binding and top layers.

Throughout the entire project, the total cost for disposing of the excavated material was EUR 790,000. KUTTER was able to complete the project on schedule and in time for winter.


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LATEST PROJECTS: STRUCTURAL ENGINEERING

PROJECT DEVELOPMENT

“City oasis in the green”
Munich-Moosach

Construction period04/2024 - 12/2026
ClientWohnbau MUC A2
Order value19,000,000 €

Urban life

Enjoying urban life without having to forego relaxing peace and quiet in the countryside - our project development division wants to make this dream come true for the future residents of the StadtOase. After an extensive planning phase, the construction of a total of seven apartment buildings including an underground car park began in April. By the end of 2026, 117 one- to four-room apartments will be built on a former nursery site to the EH40-EE standard. In the "StadtOase im Grünen", architectural sophistication and environmentally conscious innovation merge to create a fascinating residential complex with a basement for an underground car park, cellar and technical rooms. The solid construction is not only a solid basis, but also impresses with its timeless architecture. The decision to design the building as an EH40-EE efficiency house corresponds to a future commitment to sustainable construction and is a statement for environmental responsibility and energy efficiency. The groundwater heat pump, as the heart of the heat generation, gives the building cozy warmth while at the same time avoiding the use of fossil fuels such as oil and gas.

The roof surfaces are partially covered with photovoltaic modules to generate solar power, an excellent example of the integration of renewable energies into everyday life and sustainable energy generation without fossil fuels! The preparation of the parking spaces for the charging power supply by an external service provider is another step towards a modern, electrified future. This intelligent foresight not only creates amenities for the residents, but also sets an example for electromobility as an integral part of our daily lives.

All in all, this residential complex will become more than just a place to live. It will become a symbol of solid construction, progress and environmental awareness. An oasis of innovation in which the future begins today.

Construction features
In addition to the Munich branch, turnkey construction, the subsidiaries RESULT-Recycling (excavation and disposal), Grundbau (special foundation engineering) and Xaver Riebel (shell construction) are also involved in the construction of the StadtOase. A special feature is the depth of the approximately 4,500 m² excavation pit. Since it is around 10 m deep at its deepest point, the groundwater must be lowered by around 4 m. The underground car park will not be built over and must therefore be additionally secured with tension piles to prevent buoyancy. The special foundation engineering includes a secant bored pile wall with anchoring in places and sheet pile walls.

TURNKEY CONSTRUCTION

New residential complex
in Lindau

Construction period08/2023 - 06/2025
ClientStiftung Liebenau
Land area1,260 m²
Residential units18
Commercial unit1
Total living space948.5 m²
Order value5,120,000 €

Barrier-free living

The construction project includes the construction of a new multi-story apartment building with 18 residential units and an office unit in Lindau, realized for the Liebenau Foundation. As general contractor, we are responsible for all planning and engineering services, from the initial planning phase to the turnkey handover of the building. Our turnkey construction team in Memmingen oversees the project throughout. The project has been in progress at KUTTER since 2019, with Innoplan GmbH from Opfenbach providing comprehensive planning support for the project. With the building permit in May 2023, construction began in summer 2023 and completion is planned for early summer 2025.
To implement this construction project, an existing building from the 1960s was demolished and the property boundary to the neighboring building site was adjusted. This made it possible to create inner-city densification that makes a sustainable contribution to combating urban sprawl.

The L-shaped building with a floor area of ​​almost 600 m² comprises three floors (ground floor, 1st floor, 2nd floor) and a partial basement. It is being built in solid construction with a flat roof as a KfW Efficiency House 55 EE standard. The multi-story apartment building of building class 3 with an open parking garage on a slope is being built on a plot of 1,260 m². The living space of 948.5 m² is divided into one- to four-room apartments between 31 and 95 m², which are rented out by the Liebenau Foundation.

The building is being built barrier-free according to the current standard for people with disabilities, so that it can be used by these people without outside help. All apartments are designed according to accessibility B of DIN 18040, and the access routes and the office unit are designed to be wheelchair accessible with accessibility R. This creates living spaces that meet the needs of young and old, as well as healthy and disabled people. Our aim is to design future-oriented properties that offer users high quality in the long term.

The Liebenau Foundation plans to offer outpatient assisted living for some of the apartments. People with physical or mental disabilities receive individually tailored participation and assistance services, which are ensured by the Liebenau Foundation's outpatient services. These services will move into the new office space on the ground floor. A funding application has been submitted to Aktion Mensch for independent living for this worthy project.

A particular challenge with this construction project is the limited space on the construction site. Small distances to neighboring properties and a narrow access road make the inner-city construction site a logistical challenge. Only certain truck maneuvers are permitted in accordance with the traffic regulations of the road traffic authority. Storage space for materials is scarce, which is why all deliveries have to be coordinated in detail by the construction management and the foreman.
Due to the shape of the building, the slope and the access conditions, not all work steps can be carried out in the usual way. Project-specific work processes are required and some work must be changed in order to serve the rear part of the building. In order to cope with the logistically challenging range of tasks, the shell is currently being built in two shifts with two tower cranes.

Special coordination tasks of the turnkey construction team include the detailed coordination of numerous planning topics in advance, taking into account the required movement areas and all reports on sound, heat and fire protection as well as statics and architectural design elements including accessibility. Products must be coordinated with regard to their accessibility, whereby special properties such as visually contrasting colors, low force expenditure when operating door structures and suitable heights of handle sets must be taken into account. The increasing complexity of residential construction and rising prices require precise planning of the trades in terms of cost and deadline adherence.

We wish our team continued success with this exciting project!

STRUCTURAL ENGINEERING

EXTENSION OF LOADING RAMPS
FOR C+C WHOLESALE MARKET

Construction period03/2024 - 05/2024
ClientLang-Steudler GmbH, Blaichach
Order value1,100,000 €

OPTIMIZATION OF LOGISTICS PROCESSES

KUTTER was awarded the contract to expand the loading ramps at the C+C wholesale market in Blaichach. The structural engineering department was supported by the milling division and our company Ready-mixed Concrete Plant Jörg/Kutter.

The loading ramps in the logistics hall were expanded to meet the increasing demands on the transport of goods. The expansion covered an area of ​​100 meters long and 11.80 meters wide for the loading ramps as well as a technical area of ​​15 meters long and 5 meters wide.

A particularly challenging aspect was that the extension was carried out during ongoing operations. The construction site was built in two sections so as not to disrupt the business operations of the C+C wholesale market. This required precise planning and coordination of all work to ensure a smooth process.

In order to stick to the schedule and minimize the impact on business operations, work was carried out all day on Fridays and Saturdays.

Thanks to the professional implementation and the excellent cooperation between the individual business areas, the project was successfully completed! Our client rewarded this with an additional order for the eastern extension in the amount of 600,000.00 €.


TURNKEY CONSTRUCTION

New VR-Bank with rental space
in Memmingen

Construction period10/21 - 11/24
ClientVR-Bank Memmingen
Total area VR-Bank3,900 m²
Total rental area7,600 m²
Order value24,500,000 €

In the period from October 2021 to November 2024, an impressive building complex will be built in Memmingen - a new VR-Bank branch with rental space.

The first building houses the VR-Bank branch and doctor's offices. The second building is entirely dedicated to the VR-Bank branch, while the third building houses various offices and a physio practice. A shared underground car park connects the three buildings and ensures efficient use of space. The total area of the VR-Bank extends over 3,900 m² and the total rental area is over 7,600 m².

The Josef Hebel company from Memmingen is jointly responsible for the implementation of this ambitious project. They work closely with those responsible at VR-Bank Memmingen to ensure that the construction is completed on time and within the agreed contract amount.

With a clear focus on functionality and modern design, the new VR-Bank Memmingen branch will not only be an architectural highlight, but also an optimally equipped workplace for bank employees and other companies that will use the office space. The construction project promises not only a modern infrastructure, but also an urban development enrichment for the region.

STRUCTURAL ENGINEERING

Commercial hall
in Puchheim

ClientArne Berger, Hallenwerk company
Construction period12/2022 - 07/2023
Order value2,790,000 €

COMMERCIAL HALL WITH EXPANSION OF AREA

From December of last year to July of this year, the KUTTER Hochbau team completed the new construction and renovation of a commercial hall in Puchheim, which is impressive with 1,843 m² of floor space and an adjacent 1,200 m² of courtyard space. In this project, around 1,800 m² of asphalt surfaces including drainage channels were produced and around 142 tonnes of steel were installed in in-situ concrete and 44 tonnes of steel were installed in prefabricated parts.

First, the excavation was carried out, followed by the installation of the bucket foundations and the creation of the test cell pits. The filling work then took place up to the lower edge of the floor slab with subsequent drainage. Concreting of the power-smoothed hall floor totaling 1,784 m² began in February 2023. The precast assembly of the columns, trusses, beams, solid walls and ceilings then took place. The next step was to install the aerated concrete (aerated concrete) facade before the windows and the smoke and heat exhaust system were installed. Finally, work on the Kalzip roof took place at the beginning of April; The test cell modules were delivered in May.

During the construction work, an increased groundwater level was discovered; The test cell pits and bucket foundations were therefore in the groundwater. Despite this challenge, the KUTTER team managed to stay on schedule and complete everything professionally as usual.

Another special feature were the 27 bucket foundations with FT supports and 28 trusses. For this, KUTTER required a special transport permit for the entry to Munich as well as an extra test cell installation appointment. Coordination of the shell construction, aerated concrete facade and Kalzip roof was necessary for everything to run smoothly.

We would like to thank you for the exciting assignment and the trust you have placed in us!

Structural Engineering

Renovation of wheelhouse
in Memmingen

Construction period05/2023 - 09/2023
ClientBuilding construction office of the city of Memmingen
Micropiles4 pieces
Deep micropiles9 m
Order valueEUR 235,000

Modernization with challenges

The redesign of a building often brings with it exciting possibilities, but also technical challenges, as in one of our current projects - the construction of a new elevator shaft and an in-situ concrete staircase with an exposed concrete look in a fairly tight space in the wheelhouse in Memmingen.

The existing staircase, which consisted of reinforced concrete stairs, an intermediate landing and a floor slab, required extensive underpinning before demolition could take place. Particular care was required as the stairs and platforms had to be removed with minimal vibration so as not to impact the building structure.

The foundation of the new elevator shaft was also a challenging task. Four micropiles were used here, each with a depth of 9.00 meters. This solid base forms the foundation for the future elevator.

With precise planning and execution, we will also successfully complete this project in September.


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PROJECT DEVELOPMENT

Katharinenstraße 51
in Landsberg

Construction period01/2021 - 06/2023
Land area5,321 m²
GFA3,260 m²
Living area2,226 m²
Commercial space361 m²
Apartments28
Pitches Multiparker20
Pitches single parker24

SUCCESSFUL COMBINATION OF CLASSIC AND MODERN

While the red tiled roof with dormers is reminiscent of the nearby old town of Landsberg, the contemporary window shapes of the front building facade correspond to the linear architecture of the garden building adjoining to the south.

Two houses, 28 apartments with two, three or four rooms, living space between 50 and 150 square meters, a comfortable underground car park and individual living space in the open air with a balcony, terrace or even roof terrace, 6 commercial units, three of which have been combined to form a spacious medical practice - Katharinen 51 is all that and more and was built by KUTTER in just under 2 1/2 years. In addition to KUTTER, several companies from the KUTTER Group were also involved in this project. Among other things, basic construction, RESULT-Recycling, Xaver Riebel and our turnkey construction department in Memmingen.
Creating lasting values of life is our aim, sustainability is our concept. Katharinenstraße 51 was realized and subsidized as a KfW 55 building and also has a sustainable groundwater heat pump system.

All units have already been sold and are currently being moved into.

Structural Engineering

NEW CONSTRUCTION OF ASSEMBLY
AND WAREHOUSE IN ISNY

Construction period04/2023 – 11/2023
ClientMSB Mokrani Systembau GmbH
Assembly hall2,191 m²
Connection construction250 m²
Order valueEUR 1,850,000

ASSEMBLY HALL WITH CONNECTING STRUCTURE

The already existing assembly and storage hall of motan GmbH in Isny will be expanded by a new hall with the associated connecting building. For this purpose, we started in April 2023 with the preparatory earthworks in the civil engineering and road construction division. The building construction work is planned to last from the end of April to probably the beginning of September and is currently in full swing. Finally, the outdoor facilities will be completed by November 2023.

The approx. 250 m² intermediate/connecting building, which connects the new hall with the existing one, has two floors and is planned with an extensive break area, sanitary facilities and a PV system.

Thank you for the order and the trust you have placed in us!

Structural Engineering

New company building
in Memmingen

Construction period11/2022 - 04/2023
ClientMössmer Kissner GbR
Order valueEUR 2,050,000

Started in the fall...
... ready to move in in August

In November last year, the go-ahead was given for the company building of Mössmer Kissner GbR. The building construction work was completed as planned in April, now it's the KUTTER civil engineering team's turn to take care of the outdoor facilities. The company building is to be occupied in August.

The company premises include a two-storey main building, which houses a workshop, showrooms and offices on a floor area of ​​approx. 1,850 m2, as well as two outbuildings with a washing facility and a cold storage/tire warehouse.

We are pleased to have completed the project in the usual professional manner despite the sporty construction time and are now handing it over to our colleagues from civil engineering.


STRUCTURAL ENGINEERING

EXPANSION OF LOCAL TRANSPORT
IN OTTOBEUREN

Construction period05/2022 – 06/2022
Beton80 m³
Steel10 t

SUPPORTING WALLS FOR ONE
UNIQUE INFRASTRUCTURE

As part of the expansion of the Sebastian-Kneipp-Straße (MN18) through-road in Ottobeuren, KUTTER was entrusted with the construction of retaining walls from May to June 2022.

A total of 80 m³ of concrete and 10 tons of steel were used for this. The retaining walls are made of exposed concrete with rough-sawn, spliced boards. This special processing technique gives the concrete an aesthetic that is not only functional but also attractive.

The KUTTER team would like to thank the municipality of Ottobeuren for the exciting construction project!

Turnkey construction

Three apartment buildings
in Diessen a. Ammersee

Construction period02/2022 - 12/2023
CustomerJosef Happach
Land area2,548 m²
Living area1,521 m²
Order valueEUR 6,100,000

Housing for 18 families

In beautiful Dießen am Ammersee, three six-family houses with underground parking, open parking spaces and sheds are being built in a construction period of almost two years under the turnkey construction department. The work is progressing well, so that we can successfully complete the project at the end of the year.

We thank you for the order and wish our colleagues on the construction site continued success.

Turnkey construction

General renovation of
residential buildings in Lindau

Construction period04/2020 - 12/2022
CustomerGWG Lindauer Wohnungsgesellschaft mbH
Living area1,529 m²
Order valueEUR 4,400,000

Feel-good living
in the former brewery

Until the end of last year, KUTTER was entrusted with the turnkey general renovation of the former Lindauer brewery. 19 modern residential units were created here, which have retained the historical charm of the building despite the cutting-edge architecture.

Thank you for the order and the trust you have placed in us.


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LATEST PROJECTS: MILLING

Test milling

MILLING IN THE
SCHWENK CEMENT WORKS

TEST MILLING SUCCESSFULLY EXECUTED

At the Schwenk cement plant, a particularly hard layer of rock and cement was milled off using the powerful KUTTER W 250 mining milling machine. This process not only involved milling off, but also picking up the milled material via an integrated loading conveyor and then loading it onto dumpers.

The challenge was that the area being worked on was the hardest area in the entire quarry. The idea of ​​testing the milling technology in a test milling operation came from a geologist at Schwenk. He worked for the milling machine manufacturer Wirtgen GmbH during his bachelor's thesis and saw the potential of this technology for the requirements in the quarry.

Schwenk Zement GmbH & Co. KG was interested in gaining insights into the performance that could be achieved when milling with a mining milling machine. For this purpose, KUTTER was commissioned to carry out a three-day test milling operation in which rock material was removed and loaded directly into dumpers via the loading conveyor. The milled material was then transported in the dumpers to the crushing plant, where it was crushed and further processed into cement in the plant.

A key reason for carrying out this test milling was the increasing difficulties in blasting the material. Registration and approval of blasting operations were becoming increasingly complicated due to the adjacent buildings, and compliance with environmental regulations regarding noise pollution limits was another challenge.

The test milling was successfully completed and we hope that the lessons learned will lead to further orders. The new technology could represent a promising alternative to conventional blasting methods and make operations in the quarry more efficient and environmentally friendly.

Austria

SECOND PARTIAL RENOVATION
OF THE ARLBERG TUNNEL

Efficient & precise

The second phase of the renovation of the Arlberg Tunnel, one of the most important traffic routes between Vorarlberg and Tyrol, was carried out by our Austrian partner company KAB Straßensanierung GmbH & Co. KG from St. Pölten with our support. We used three large milling machines of the W 250 and W 2200 types on the construction site. The main task was to mill concrete without iron using dowels and anchors to a depth of 20 cm and the bituminous substructure to a depth of 7 cm. The total volume of milled materials was around 25,000 cubic meters. The construction work extended over two phases. The first part of the project was already completed in 2023, with a volume of 11,500 cubic meters being processed. A volume of 13,500 cubic meters is currently being milled in the second phase of the project. The Arlberg Tunnel, which is more than 13 km long, required precise and efficient working methods.

The renovation work was carried out in May 2023 from the middle of the tunnel in the direction of Innsbruck to the eastern portal, including the gallery at the end of the tunnel. In May 2024, the second half of the tunnel was renovated from the middle of the tunnel in the direction of Vorarlberg/Bludenz. The work was carried out in two shifts with a total of 18 hours per day in order to meet the schedule.
The company Porr Bau GmbH acts as the main client and will carry out the subsequent asphalt and concrete installation of the roadway. A particularly challenging fact is the fact that the Arlberg Tunnel has to be completely closed during the construction phase, which means that construction can only take place from May to October. During this time, the Arlberg Pass is the only connection between Vorarlberg and Tyrol.

In order to meet the requirements, after the road surface had been removed, our special milling machine W 2200 with side milling unit was also used to mill the supply and discharge lines of all shaft structures to a depth of 65 cm and a width of approx. 65 cm. In May 2023 and May 2024, longer sections in the area of ​​the tunnel portals were also removed using this special milling machine.

The successful implementation of this complex construction project with a very tight time frame once again underlines the excellent cooperation between KAB Straßensanierung GmbH & Co. KG from St. Pölten and KUTTER Memmingen.

Austria

DAM RENOVATION IN THE
PUMPED STORAGE PLANT LIMBERG III

Demanding WORK WITHOUT DIGITISM

The renovation of the dam in the Limberg III pumped storage power plant was a complex and demanding task that we carried out with the utmost care and precision. The work included both the tunnel area and the actual dam and required the use of specialised milling machines.

In the tunnel area, the existing rock and loose material was milled down to a depth of 30 cm using our W 2200 mining milling machine. The material had a compressive strength of up to 100 MPa. The milling was carried out efficiently and precisely, including loading using an integrated loading conveyor.

A special feature of this construction project was a test milling carried out by KUTTER. Since we were familiar with the local conditions, we were asked to carry out this test milling with our special W 2200 milling machine with side milling wheel to check whether the concrete of the dam could be removed with our milling machine.

The test was accompanied by a structural engineering team consisting of several people who had previously calculated the feasibility in terms of milling weight and dam construction. The good test results ultimately led to the dam renovation being officially put out to tender for spring 2024. Our employees were not allowed to have any fear of heights, as the work on the dam and in the tunnel area was extremely demanding.

Access to the tunnel and the dam was extremely difficult with a gradient of over 12%. It was not possible to transport the special milling machine with our own truck. Instead, our machine was transported to and from the site by a local transport company with a low-loader and two tractor units in pulling and pushing mode.

We have been carrying out milling work on this construction site in the area of ​​rock and loose material in the tunnel since May 2021. This work has to be carried out under cramped working conditions, which required the utmost concentration and precision.

The dam wall milling at the Limberg III pumped storage power plant was a challenging task in which we were able to successfully demonstrate our expertise and experience in milling and rehabilitation technology.


NO MORE ROLLING AWAY

SHOPPING TROLLEY RETENTION SYSTEM
IN VILSHOFEN

Total lengthapprox. 900 m
Width approx.5 cm

The solution to a very common problem

Shopping trolleys rolling away in one supermarket car park in Vilshofen is a thing of the past. Using our special cutting machinery, we milled a profile into the asphalt in order to create a shopping trolley retention system measuring approximately 900 metres long. This was a really simple solution to a problem that we are all familiar with. The rear wheel of the shopping trolley fits neatly into the recess that is approximately 5 cm, holding the shopping trolley in place. 

We mostly worked at night to prevent any disruption to ongoing operations.

DUST-FREE MILLING

HALL MILLING WORK
IN WEINSHEIM

Special solution for indoor milling

Dust-free and low-vibration milling indoors – we are the specialists. Our video shows exactly how we create cable ducting or profiles in a closed hall.

We filmed the work performed at our customer PRÜM-Türenwerk GmbH in Weinsheim. All the measures were discussed in advance with the customer and adapted precisely to their needs. This enabled us, for instance, to work in halls that still contained warehouse goods, as no dust emissions were created.

Milling work in building structures: fast, clean, precise and cost-effective with KUTTER.

MOBILE COLD MIXING PLANT

A MOBILE PLANT
IN SALZGITTER

Independent and versatile

A mobile plant that replaces lorry journeys between the mixing plant and remote construction sites: KUTTER’s mobile cold mixing plant. Thanks to the separate diesel motor, it can operate independently of the public power supply. The cold mix that is created is suitable for a wide range of different construction projects: motorways, high-quality bearing layers for road and path construction, reinforcement of car parks and parking areas. Watch the video to learn out the diverse applications.


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MILLING RECYCLING

GROUND RENOVATION
IN THE BLACK FOREST

A uniform substrate

Uniform and sufficiently load-bearing substrates are the prerequisite for the permanent and damage-free foundation of structures. In the event that the in-situ ground does not have these properties, it can be prepared so that it can be built upon and bear loads, by incorporating limestone and/or cement.

KUTTER carries out a wide range of ground improvement and ground hardening activities, such as in the construction of roads, car parks, industrial premises, airports and rail tracks. We can perform diverse earthwork, such as the creation of dams, embankments or backfilling. The soil stabilisers are also ideal for creating seals in landfill construction.

Thanks to this fast and environmentally friendly procedure, there is no need for time-consuming and costly replacement of soil.

COLD RECYCLING

RENOVATION OF A COUNTRY ROAD IN RADEGAST

Ecological and economical

As many roads in Germany are severely damaged several layers deep, for some time now it has no longer been possible to just replace the surface over and over again. KUTTER are the specialists for the job: we repair the entire structure of the road and permanently increase its load-bearing capacity. KUTTER are pioneers of cold recycling, and we have devoted ourselves to this ecological and economical procedure. The technological leadership acquired in this complex area enables us to maintain the functional properties of roads in the long term.

We renovate traffic areas with as little logistical effort as possible. And we do this with asphalt recycling. Our video shows you exactly how it works and what machines are used.

Leipzig/Halle

Green light for the airport
in Leipzig/Halle

Construction period04/2021 - 05/2021
Material350,000 m² concrete/hydraulically bound mixture

Renovation of the runway in Leipzig/Halle

The large project to renovate the northern runway at Leipzig airport started with the deployment of a special construction milling machine.

The work included building 9,375 metres of rain run-off channels, among other things. The ideal machine for this is the special construction milling machine from Kutter Leipzig with side-mounted milling drum. The milled material was extracted using suction excavators and disposed of professionally.

Over the next few days, another form of milling was used. This milling work was recently carried out in collaboration with Wirtgen and our workshop at the Leipzig branch.

In addition, ten W250 large milling machines were used to mill a total area of 307,000 m² of concrete and hydraulically bound mixture.

This equates to a total volume of 350,000 tonnes, or the equivalent of around 12,400 loaded semi-trailer tippers!


LUDWIGSHAFEN

Bridge demolition on the B37
in Ludwigshafen

Construction period05/2020 - 07/2020
Total surface area10,000 m²
Milling machine usedradio-controlled W 50 milling machine

The overall process

After noticing the damage on the bridge, the City of Ludwigshafen closed the bridge and surrounding area to all forms of traffic. 

As this is a traffic intersection, it caused major disruption for the entire population. 

In order to remove the partly contaminated coating without having to dispose of the entire demolition material, a radio-controlled milling machine with a maximum weight of ten tonnes needed to be used. 

Up until this point, our company did not have a radio-controlled milling machine, therefore within a very short time, the milling specialists at KUTTER developed a W 50 milling machine offering all the required functions, which were converted to radio control. 

Special feature: The machine operator remained on a part of the bridge that was not being worked upon and was held secure by a safety harness on a truck-mounted crane, from where they could operate the machine via remote radio controls. 

The material was placed down on the bridge deck and picked up separately during the demolition work.

ADELSDORF

CONSTRUCTION OF A NEW BYPASS
IN ADELSDORF

Project Adelsdorf bypass

KUTTER is working on the construction of a new bypass in Adelsdorf. During the initial phase, 3,500 cubic metres of limestone were removed using heavy equipment (see images).

The asphalt junction at the existing traffic lane is currently being milled. Over the coming weeks, a further 1,100 cubic metres of rock will be milled for the second section of the bypass.

KARL-MARX-ALLEE

MILLING SPECIALISTS
IN BERLIN MITTE

Construction period11/2019 - 11/2019
Total area10,000 m²
Milled area7,500 m²
Milled depth0-12 cm
Materialconcrete without reinforcement
ControllerTrimble tachymeter controller
Milling machine usedWirtgen W 100 CFi

MILLIMETRE PRECISION WORK IN BERLIN MITTE

In November 2019, the milling specialists at KUTTER GmbH & Co. KG milled the challenging profile of a drainage channel into a concrete surface.

A 3D system was used for the levelling work. Special feature: The project was for the Senate Administration for the Environment, Urban Mobility, and Climate Action on Karl-Marx-Allee in the heart of Berlin, under which runs an underground train line. For this reason, it was not possible to use large milling machines. Instead, KUTTER performed the 3D milling using a compact device with 1 m milling width, and developed an innovative solution that can safely discharge rainwater.

Work to redesign Karl-Marx-Allee, an avenue in the heart of Berlin measuring up to 72.5 m wide in parts, has been ongoing in several stages since the summer of 2018. In future, there will be less room for cars. Instead there will be wider cycle paths as well as attractive walking paths and open spaces. After removing the bituminous road surfaces, the drainage points and the pavement were replaced.

Drainage channel in the concrete surface

The next step – to create a profile in the concrete surface beneath the asphalt – was challenging from a construction point of view. The profile of a drainage channel was required in order to later ensure the drainage of rainwater along a length of approx. 800 m and a width of 5.75 m. The plans stipulated that the slope had to vary between 2.5% and 3% at distances of 3-5 m. On the remaining 9.25 m width of the road, the profile needed to have a cross slope of 2.5% from the centre to the edge of the road. Based on this geometry, this resulted in a milled depth that constantly varied between 0 and 12 cm. But what’s more, the Berlin underground railway runs beneath parts of Karl-Marx-Allee. Therefore, due to load restrictions, large milling machines could not be used on around 75% of the construction area.

3D milling with a compact machine

In light of this task, the team of milling specialists at KUTTER developed a concept together with the main contractor Matthäi GmbH & Co. KG for the precise profiling of concrete. The machine of choice was a compact milling machine with a 1 m milling width, equipped with a 3D levelling system. This is rather unusual as normally only large machines with a milling width of at least 2 m are used for 3D milling.

Tried and tested for many years

“For almost a decade, we’ve been successfully creating new profiles by means of 3D levelling and have tried out different systems. The variants

incorporating a Totalstation have proven to be the best for a wide range of tasks. Therefore, we were certain this method would be successful for the project in Berlin Mitte,” explains Roland Schmid, Head of Milling at KUTTER in Memmingen. This meant that the milling specialists were able to confidently deliver the required precision of ± 5 mm in accordance with additional technical terms of contract, and create the best conditions for laying the asphalt top structure.


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LATEST NEWS

WHAT'S NEW?

Great start!

Trainee team days
in Nesselwang

Last week our new trainees were able to get started together with the trainees from Riebel and marbeton at the trainee team days in Nesselwang - the perfect start to their training!
There were many exciting activities on the program that not only strengthened team spirit, but also cooperation and communication:

1. Laying tiles:
From scattered starting positions, the trainees built a bridge to the finish together. A great start where cooperation was the key.

2. Place the bottle:
Who can place the bottle the furthest away? First alone, then in pairs and finally as a large team of eight. Here it became clear: without good coordination you won't get far!

3. Road construction with a view:
After a short climb, we asphalted a road together in four columns. Everyone had a clear task - but success was only possible with perfect team coordination.

4. Highlight of the day:
Building a rope bridge, like last year. The trainers also dared to cross it and had complete faith in the work of our trainees!


These days have shown: Together we are strong - and our trainees are well prepared for the challenges ahead!

Fresh fruits

New orchard meadow
in the west of Memmingen

In cooperation with the city of Memmingen and the Office for Urban Greenery and Cemeteries, we have planted 17 new fruit trees for everyone to harvest freely. The newly created orchard meadow is located between Erfurter Strasse and the railway line in the west of Memmingen. Peaches, plums, sweet chestnuts, pears and apples now grow on 1,250 m².

Mayor Jan Rothenbacher and our managing director Ulrich Dick emphasized the importance of this new green space for the community and the environment. "Our trainees and employees were able to gain new experience here and create something sustainable," adds Dagmar Winter from KUTTER Marketing. The volunteer agency Schaffenslust supported us in planning and implementing the meadow.

In autumn, we cordially invite all Memmingen residents to harvest. Please treat trees, meadows and animals with care! Signs on the trees provide information about the respective types of fruit and their special features. Together we will create a sustainable and livable environment for everyone!

Image 1 (from left): City Councilor Fabian Nieder, Ulrich Dick (Managing Director of KUTTER Construction Company), Isabel Mang (Head of Schaffenslust Volunteer Agency), Dagmar Winter (KUTTER Marketing), Mayor Jan Rothenbacher, Michael Koch (Head of Urban Greenery and Cemeteries), City Councilor Evelyn Villing, Michael Haider (Head of Economic Development) and Uwe Weißfloch (Head of Urban Planning)

REOPENING

New VR-Bank building
in Memmingerberg

The official opening of the new VR-Bank Campus in Memmingerberg took place on April 26, 2024. As part of the celebrations, Mr. Ulrich Dick, Managing Director of KUTTER Hochbau, gave a welcoming speech. The symbolic handover of the keys was carried out by Mr. Dick and Mr. Ludwig Urmoneit, the Chairman of the Managing Director of Josef Hebel. The campus, which consists of a total of three commercial buildings, some of which are rented out by VR-Bank Memmingen eG, serves its employees primarily as offices for the internal departments and was built by us using a wood-hybrid construction method. The modern and functional buildings with underground parking were completed together with Josef Hebel and Zettler Bau from Memmingen on time and within the agreed contract amount. We would like to thank you for the turnkey construction order and wish you every success in the new premises.

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It´s moving forward!

New REWE store building
in Nordendorf

The new REWE store in Nordendorf is another exciting project from KUTTER. Here the shell was built by our subsidiary, Xaver Riebel. Now the turnkey construction phase is imminent, which is being carried out by KUTTER. With each passing day the project takes shape and shows how teamwork and commitment can create something great.

In our short time-lapse video we show the progress of the first few months. Have fun!

Project week

Expand skills,
share successes

From March 4th to 8th, 2024, the road builders' project week took place in the training and further education center of the Donauries Building Guild in Nördlingen. This week offered the trainees – like our Jens – a unique opportunity to expand their skills and deepen their working techniques in order to lay the foundation for possible participation in performance competitions and to advance their professional development.

The highlight was the open day, where the trainees presented their work and the trainers, like our Markus Lobner, exchanged ideas with the training team.

The week was a rewarding experience for Jens and his colleagues, which not only expanded their specialist knowledge, but also made important contacts and promoted their professional development.

Management conference

Inspiring insights and
efficient coordination

Regular meetings of our managers promote communication and coordination between department heads and management in order to advance projects and make decisions efficiently, involving all areas.

At our first meeting this year, we got off to a dynamic start to the 2024/25 financial year with the topic of “Putting speed on the road”. With great enthusiasm we were able to experience the insights from our sponsor partner Intact GP into the world of racing teams and organizations, which enabled us to symbolically assign our topics.

We agree that various factors must also come together for our KUTTER races: starting with a precise target and time setting, through the use of the most modern machines and equipment, to the availability of appropriate budgets. Pit stops will be essential, not only to correct possible incorrect settings, but also to take strategic breaks and regroup forces. And of course an outstanding driver is essential - someone who not only knows his craft, but also has a high level of willingness to take risks and knows his machine down to the last detail.

At this point we would like to say a big thank you to our host and company owner Stefan Keckeisen from Keckeisen Accumulators.

Let us continue to move forward with this energy and motivation and overcome the challenges of this year together.

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